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Quicksilver 866178A02 Exhaust Manifold Conversion Kit 496 Magnum 8.1S MerCruiser

Manufacturer

Quicksilver

<h3>About Quicksilver Marine Parts &amp; Accessories</h3><p>Quicksilver is the genuine OEM parts and accessories brand behind some of the most trusted names on the water. As the official parts arm of Mercury Marine, Quicksilver products are engineered to the exact tolerances and specifications used in the original manufacturing process — meaning every component fits, functions, and lasts the way your engine and drivetrain were designed to perform. Whether you're keeping a weekend fishing boat running strong or maintaining a performance stern drive for serious offshore work, Quicksilver delivers the confidence that comes from factory-level engineering.</p><h3>A Legacy Built on the Water</h3><p>Mercury Marine has been a cornerstone of recreational and commercial boating for decades, and Quicksilver exists to keep that legacy alive on the service and replacement side. The brand covers an expansive catalog of over 2,000 products, touching virtually every serviceable system on a Mercury-powered vessel. From consumables and fluids to precision-machined mechanical components, Quicksilver parts are held to the same quality standards as the engines they support — no guesswork required.</p><h3>Precision-Engineered Marine Components</h3><p>One of Quicksilver's most critical product areas is its line of <a href="/7456-quicksilver-fuel-pumps-201310">fuel pumps</a>. Marine fuel systems operate in uniquely demanding conditions — vibration, temperature swings, ethanol-blended fuels, and the corrosive effects of saltwater environments all take a toll. Quicksilver fuel pumps are built to handle these stresses without compromise, ensuring consistent fuel delivery and reliable starts whether you're on a freshwater lake or miles offshore in saltwater.</p><p>On the performance side, Quicksilver's <a href="/200673-propellers-quicksilver-7456">propellers</a> are among the most widely specified in the marine industry. Designed with input from Mercury Marine's engineering teams, Quicksilver propellers are available in a wide range of diameters, pitches, and blade configurations to match virtually any Mercury outboard or stern drive application. The right propeller selection can dramatically affect top speed, fuel efficiency, hole shot, and handling — and Quicksilver's catalog makes it straightforward to find the correct match for your specific setup.</p><p>Keeping those propellers performing at their best requires quality hardware and replacement components. Quicksilver's <a href="/7456-quicksilver-propeller-parts-accessories-200817">propeller parts and accessories</a> — including thrust washers, spline shafts, prop nuts, and hub kits — ensure a secure, properly aligned installation. Using OEM-spec hardware here isn't just a convenience; it directly affects propeller performance and longevity.</p><p>For boaters maintaining or rebuilding their sterndrive systems, Quicksilver's <a href="/7456-quicksilver-drives-gearcases-transoms-200346">drives, gearcases, and transoms</a> components represent the gold standard. These assemblies transfer engine power to the propeller and handle enormous loads in a wet, corrosive environment. Quicksilver gearcase and transom parts are manufactured to the precise specifications of MerCruiser and Mercury sterndrive systems, making them the first choice for both professional marine technicians and knowledgeable DIY boaters.</p><h3>Why Choose Quicksilver?</h3><ul style="list-style:disc"><li><strong>OEM Engineering:</strong> Parts designed to factory specifications for Mercury and MerCruiser applications</li><li><strong>Wide Coverage:</strong> Over 2,000 products spanning virtually every serviceable system</li><li><strong>Proven Reliability:</strong> Trusted by professional marine technicians and performance boaters worldwide</li><li><strong>Proper Fit:</strong> Eliminates the guesswork and fitment issues common with aftermarket alternatives</li></ul><p>From the fuel system to the prop shaft, Quicksilver is the smart choice when you want genuine performance and peace of mind on the water.</p>

Part Number

866178A02
09/21/2036 8:30 PM
Sale Price

$990.95

2 left at this price

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Usually delivered within 2 days

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Product Details

The Quicksilver 866178A02 Exhaust Manifold Conversion Kit is a genuine Mercury Marine OEM replacement designed to upgrade older-style exhaust manifolds on MerCruiser sterndrive and inboard engines. This kit converts the original aluminum exhaust manifolds with separate external water rails to the newer, more durable cast iron manifold design without water rails, bringing aging cooling systems up to current Mercury Marine standards.

The cast iron manifold features an internal ceramic coating on all coolant passages and a protective coating on the exterior finish, providing enhanced resistance to corrosion — a critical performance factor in the harsh marine environment. The manifolds may be replaced individually, and using a cast iron manifold alongside the existing aluminum manifold on the same engine is acceptable.

What's Included:

  • Cast iron exhaust manifold (replaces either port or starboard)
  • Gasket
  • Drain plug
  • O-ring
  • Drain elbow
  • All hardware required for conversion (note: some included parts will not be used depending on which manifold is being replaced)

Key Features:

  • Converts older water-rail manifold design to updated integrated cast iron construction
  • Internal ceramic coating protects coolant passages from corrosion
  • Exterior coating provides lasting protection against the marine environment
  • Produced to Mercury Marine OEM specifications for precise fit and performance
  • Genuine Quicksilver / Mercury Marine factory part — not aftermarket
  • Manifolds can be replaced individually or as a pair

Engineered and tested to meet Mercury Marine original equipment manufacturer specifications, the 866178A02 ensures your 496 Magnum or 8.1S MerCruiser engine continues to perform reliably. Quicksilver parts are the premier choice for MerCruiser sterndrive and inboard engine maintenance and restoration.

Wonderful

Notification from your company was a little slow

Fast order process, quick delivery.

Ordered on a Thursday evening and received my parts on Tuesday. Very quick but the website couldn't provide proper tracking info.

Nice website

cheaper then summit even without free shipping

Great store, great price, amazingly fast (and free) shipping. Very satisfied customer. :) ***** <br><br>More details: The item was Rubicon Express ZJ 2in BUDGET SPACER KIT GRAND CHEROKEE . Best deal on this kit out there! Also, when I called, I got a real person and kind, friendly treatment right away. Store full of good surprises.

great price but the shipping a bit high

Ordered Monday - didnt ship until Thursday.<br><br>Email sent tracking number, but didnt mention which source was used for transport.<br><br>Product as described.

I've been through several websites looking for this tire. I was hoping to buy two but glad to see that there's at least one in stock and confirmed. So far everything is good.

So far the process is going well. Let's see if the product is legit and how long it takes to ship.

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